GMAW/FCAW管道自動焊接
GMAW/FCAW PIPELINE AUTOWELDING
在人工成本日益升高的背景下，機械化、自動化成為現今社會的熱點話題，也是社會發展的必然趨勢。
Mechanization and automation have become hot topics in today's society, and they are also an inevitable trend of social development.
管道自動焊接是通過藉助機械電力等方法，使得整個焊接過程實現自動化、程序化的焊接施工技術。相對手工焊接而言，該技術相對簡單並且便於控制，焊接質量高，焊縫成形美觀，焊接速度快，勞動強度低，焊接過程受人為影響小等優點。因此，對於大口徑厚壁鋼管以及環境惡劣狀況下的管道建設，管道自動焊接有極大的優勢。在人們生活水平普遍提高的當今社會，越來越少的年輕人願意去做高強度的焊接工作，管道自動焊接必然逐漸成為我國管道施工的主要焊接方法。
Pipeline automatic welding is a welding construction technology that enables the entire welding process to be automated and programmed by means of mechanical power and other methods. Compared with manual welding, this technology is relatively simple and easy to control, with high welding quality, beautiful weld seam formation, fast welding speed, low labor intensity, and less human influence on the welding process. Therefore, automatic pipe welding has great advantages for large-diameter thick-walled steel pipes and pipeline construction under harsh environmental conditions. In today's audit committee where people's living standards are generally improving, fewer and fewer young people are willing to do high-strength welding work. Automatic pipe welding will inevitably gradually become the main welding method for pipeline construction in home and abroad.
隨著各國長輸油氣管道裡程的逐年增加，以及對管線鋼管等級、壁厚等各方面要求的逐漸提高，高效率高質量的焊接技術成為焊接行業的一大硬性要求。目前，SMAW已逐漸被FCAW和GMAW自動化焊接所取代。管道自動焊接極大地提高了焊接效率，降低了勞動強度，同時焊接接頭綜合性能更好，在質量及效率上都有極大優勢。
With the year-by-year increase in the mileage of long-distance oil and gas pipelines in various countries, and the gradual increase in requirements for pipeline steel pipe grades and wall thicknesses, high-efficiency and high-quality welding technology has become a major requirement of the welding industry. At present, SMAW has been gradually replaced by FCAW and GMAW automated welding. Pipeline automatic welding greatly improves welding efficiency and reduces labor intensity. At the same time, the overall performance of welded joints is better, and there are great advantages in quality and efficiency.
FCAW/GMAW管道自動焊接設備包括：焊接小車、送絲機、電源部分，以及遙控裝置等。
FCAW/GMAW pipeline auto welding equipment includes: welding trolley, wire feeder, power supply part, and remote control device, etc.
天津一新管道設備有限公司通過十幾年的自主研發，將專利焊接小車進行逐代升級，體積小，重量輕，可攜式的設計適用於野外施工作業要求。其結構為全封閉式結構，有效防止了粉塵及鐵屑等雜物進入小車內部，從而極大地延長了焊接小車的壽命。同時其採用高強度磁力吸附的方式，可以脫離軌道自行焊接，簡單方便，且焊縫成形美觀，焊接質量佳，是自動焊接的不二選擇。
Through more than ten years of independent research and development, Tianjin YIXIN Pipeline Equipment Co., Ltd. has upgraded the patented welding head from generation to generation. Its small size, light weight, and portable design are suitable for field construction requirements. Its structure is a fully enclosed structure, which effectively prevents dust and iron filings from entering the inside of the trolley, thereby greatly extending the life of the welding head. At the same time, it adopts a high-strength magnetic adsorption method, which can be welded independently of the track, which is simple and convenient, and the weld seam is beautifully formed, and the welding quality is good. It is the best choice for automatic welding.
一新專利研發的送絲機分為兩種：一種是封閉式結構的獨立送絲機，適用送絲盤為15KG，保護焊絲免受環境的影響；另一種是集成式送絲機，與焊接小車為一體式結構，適用送絲盤為5KG，在焊接過程中送絲更為穩定，同時也更方便現場施工等。
The wire feeder developed by YIXIN is divided into two types: one is an independent wire feeder with a closed structure, and the applicable wire feeding reel is 15KG to protect the welding wire from the environment; the other is an integrated wire feeder, It is an integrated structure with the welding head, and the suitable wire feeding reel is 5KG. The wire feeding is more stable during the welding process, and it is also more convenient for on-site construction.
一新專利焊接設備所採用的電源為芬蘭進口KEMPPI電源，焊接性能穩定，質量可靠，獲得國內外的一致好評。
The power supply used in the YIXIN patented welding equipment is the KEMPPI power supply imported from Finland, which has stable welding performance and reliable quality, and has won unanimous praise at home and abroad.
針對於遙控裝置，一新同樣採用的是專利設計，無線遙控，在極寒的環境下也能清晰顯示，通過手持遙控器即可實現焊槍/焊絲的的選擇性焊接、焊槍的高低，左右，擺寬、焊速、送絲速度等焊接參數的調整功能，操作簡便，單手握持，符合人體功能學。
Aiming at the remote control device, YIXIN also uses a patented design, wireless remote control, which can be clearly displayed in extremely cold environments. Through the handheld remote control, you can realize the adjustment function of welding parameters such as welding torch/wire selective welding, welding torch height, left and right, swing width, welding speed, wire feeding speed, etc., easy to operate, one-handed holding, and ergonomics .
天津一新管道設備有限公司坐落於天津市西青區經濟開發區，主要從事管道全位置自動焊接設備的研發、設計、生產和銷售，並提供管道焊接技術指導解決方案，幫助客戶解決技術難題。公司長期致力於技術的研發升級，依託新技術，打造優質產品，服務客戶，助力客戶企業發展。