自動焊錫機治具會出現哪些問題?

目前越來越多的行業都離不開焊錫機了，特別是在3C行業中全自動焊錫機運用廣泛。但是操作不當，設備就會出現各種各樣的小問題，今天我們就來聊一聊焊錫機的治具容易出現的幾個問題以及解決方案。

At present, more and more industries are inseparable from the soldering machine, especially in the 3C industry, the automatic solder machine is widely used. But the improper operation, the equipment will have a variety of small problems, today we will talk about a few problems and solutions to the welding machine.

自動焊錫機

1、自動焊錫機底座自身定位誤差

Self positioning error of the base of automatic soldering machine

以往採用兩個定位治具是放不下去的，如果強制性操作，一來一回，會在過程中導致Y軸移動產生誤差;如今採用一個定位銷，儘管問題解決了，不過新問題又出現了，目前採用一個定位銷定位，因此定位不夠準確，導致在每次往底盤上放置治具時，都會產生放置誤差。

Two positioning tools in the past can not be put down, if the mandatory operation, once a return, will lead to the Y axis movement in the process of error; now use a positioning pin, although the problem has been solved, but the new problem appears, the current use of a positioning pin positioning, so the positioning is not accurate, leading to each time When placing jig on the chassis, the placement error will occur.

2、治具間的組合公差

the combination tolerance between the fixtures

這是目前影響焊接質量的最大問題，由於在製造治具時受到機器精度，人為技術方面的影響，每個治具的尺寸都不能完全一致，這就存在治具的組合公差，因此同一個治具放置在不同通道時就會產生誤差，事實證明這是影響焊接質量最為嚴重的誤差之一。

This is the biggest problem that affects the welding quality at present. Because of the machine precision and the artificial technology, the size of each tool can not be exactly the same. There is a combination tolerance of the fixture, so the error will be produced when the same tool is placed in different channels. It is proved that this is the influence of welding. One of the most serious errors.

3、後期維護艱難

difficult to maintain in the later period

由於需要較高的焊接精度，在所有的誤差消失後，在治具的使用過程中會產生新的焊接誤差，比如人為裝入誤差，鎳片在焊盤孔中的傾斜誤差，以及在使用過程中治具的磨損，維修擦洗打磨產生的新誤差。

Due to the need for high welding precision, new welding errors will be produced in the use of the tool after all the errors are lost, such as artificial loading error, the tilt error of the nickel plate in the weld plate hole, and the wear of the fixture during the use, and the new error caused by the maintenance and scrubbing.

4、焊頭的錫量滯留誤差

tin retention error of welding head

介於在焊接時，既要焊接大點，又要焊接小點。事實證明焊接大點時與焊接小點時焊頭的錫所滯留量是不同的，點焊與拖焊所滯留量的又不一樣。焊頭上的錫毫無疑問會流到下一個焊點，在焊接大點時焊頭上的錫滯留量也許不足為慮，但是焊接小點時錫滯留量的多少不確定性將對小點錫量覆蓋的多少造成較大的影響。因此焊頭的錫量滯留誤差對焊接所造成的因素，將直接影響焊接良率。

When welding, it is necessary to weld large points and weld small points. It is proved that the amount of solder retained in the welding head is different when the welding point is larger than the welding point, and the amount of spot welding and trailing welding is different. Tin on the soldering head will no doubt flow to the next solder joint, and the tin retention on the head may not be considered at large welding points, but the uncertainty of the amount of tin retention at the solder joint will have a greater impact on the small amount of tin coverage. Therefore, the solder joint error caused by solder joints will directly affect the welding yield.